Manufacturing FacilityDrainage Solutions
Industrial drainage systems for manufacturing plants, production facilities, and processing operations. Chemical-resistant, OSHA-compliant solutions for demanding manufacturing environments.
Manufacturing Drainage Challenges
Manufacturing facilities require drainage that handles industrial fluids, heavy equipment, safety compliance, and process integration.
Industrial Fluid Management
Manufacturing generates cutting fluids, coolants, oils, and process chemicals that require proper capture and treatment. Drainage systems must resist chemical attack and connect to appropriate treatment systems.
Heavy Equipment Loads
Forklifts, cranes, and heavy machinery create significant floor loads. Class C-E rated drains prevent damage from mobile equipment and heavy product transport.
OSHA Compliance
OSHA requires floors free of slip hazards and proper containment of hazardous materials. Adequate drainage is essential for workplace safety compliance and accident prevention.
Process Integration
Drainage must coordinate with production equipment layouts, material flow, and process requirements. Future equipment changes and production line modifications need consideration.
Manufacturing Drainage by Area
Each zone of a manufacturing facility has specific drainage requirements. Proper zoning ensures safety, compliance, and operational efficiency.
Machining Area
Chemical-resistant trench drains, oil-water separator connection, coolant recovery compatible
Capture cutting fluids and coolants. Position along machine rows for efficient collection.
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Assembly Lines
Trench or point drains based on process, ergonomic grate surfaces, Class C rating
Match drainage to process needs. Consider worker comfort for standing applications.
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Paint / Finishing
Contained drainage, paint sludge collection, solvent-resistant materials
Separate from general drainage. Check local regulations for paint waste disposal.
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Wash / Cleaning Stations
High-capacity drainage, chemical resistant, may need treatment connection
Handle cleaning chemicals and process residue. Size for wash-down water volumes.
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Material Storage
Spill containment drainage, point drains at low spots, forklift rated
Contain potential spills from stored materials. Chemical resistance for hazmat storage.
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Shipping / Receiving
Dock drainage, Class D rating for truck traffic, high capacity
Handle weather intrusion when doors open. Rated for semi-trailer traffic.
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Manufacturing Drainage Products Compared
Compare industrial trench drains and floor drains designed for manufacturing facility applications.
Dura Slope
Load Class: C-DPre-sloped HDPE channel system with excellent chemical resistance for manufacturing applications. Handles coolants, oils, and process fluids.
Best For:
- Machining areas
- Chemical exposure zones
- Long production runs
Considerations:
- Requires ductile iron grates for Class D
- Excellent petroleum resistance
PowerDrain S200
Load Class: CHeavy-duty polymer concrete channel for manufacturing floor applications. Class C rating handles forklift traffic with excellent durability.
Best For:
- Production floors
- Assembly areas
- Forklift traffic zones
Considerations:
- Professional installation recommended
- Premium durability
Stainless Steel Trench
Load Class: C-DPremium stainless steel trench system for demanding manufacturing environments. Excellent chemical resistance and cleanability.
Best For:
- Wash stations
- Clean environments
- Chemical exposure areas
Considerations:
- Higher material cost
- Superior longevity
PowerDrain S300
Load Class: D-EExtra heavy-duty polymer concrete channel for shipping/receiving and heavy equipment areas. Class D-E ratings for demanding traffic.
Best For:
- Shipping/receiving docks
- Heavy equipment areas
- High-capacity needs
Considerations:
- Premium pricing
- Maximum durability
Industrial Floor Drains
Load Class: C-DHeavy-duty cast iron and stainless steel floor drains designed for manufacturing environments. Multiple configurations available.
Best For:
- Point drain applications
- Material storage areas
- General floor drainage
Considerations:
- Multiple configuration options
- Excellent durability
Pro Series 8"
Load Class: A-DVersatile polyolefin channel for general manufacturing applications. Cost-effective with multiple grate options.
Best For:
- Assembly areas
- Light manufacturing
- Budget-conscious projects
Considerations:
- Grate selection determines load class
- Good value for performance
| Product Line | Width | Load Class | Material | Chemical Resistant | Pre-Sloped | Easy Clean | Edge Rail | Sizes | Sediment Bucket | Heavy-Duty | Versatile | Best For | Considerations |
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| 6-12" | C-D | HDPE |
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| 8" | C | Polymer Concrete |
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| 4-12" | C-D | 304/316 SS |
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| 12" | D-E | Polymer Concrete | Ductile Iron |
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| C-D | Cast Iron/SS | 4-12" |
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| 8" | A-D | Polyolefin |
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Specifications may vary by model. Consult manufacturer documentation for exact specifications. Load ratings require proper installation with concrete encasement per manufacturer guidelines.
Key Installation Considerations
Manufacturing drainage requires careful planning for process chemicals, equipment layouts, and safety compliance.
Process Chemical Compatibility
Identify all process chemicals and verify drain material compatibility. HDPE resists most chemicals. Stainless steel handles aggressive chemicals. Consult chemical resistance charts for specific applications.
Equipment Layout Coordination
Design drainage around production equipment footprints and traffic patterns. Allow for future equipment changes. Coordinate with machine foundations and utility connections.
Oil-Water Separator Sizing
Size separators based on machining area and expected coolant/oil volumes. Many jurisdictions require separators for manufacturing discharge. Coolant recovery systems may be more cost-effective.
OSHA Safety Requirements
Ensure drainage maintains slip-free floor conditions. Trench grates must be ADA compliant in pedestrian areas. Contain hazardous materials appropriately. Maintain clear egress paths.
Load Rating Selection
Verify load ratings for all expected traffic including forklifts, pallet jacks, and mobile equipment. Class C for most forklifts; Class D for heavy equipment. Consider future equipment.
Maintenance Planning
Design for maintenance access around production schedules. Include adequate cleanouts. Plan for grate removal and channel cleaning. Document drain locations for maintenance teams.
Explore Product Lines for Manufacturing Drainage
Manufacturing Drainage FAQ
Common questions about drainage systems for manufacturing facilities.
CNC machining areas require chemical-resistant drains to handle cutting oils, coolants, and metalworking fluids. Trench drains positioned along machine rows capture fluids efficiently. Oil-water separators or coolant recovery systems are typically required before discharge. Stainless steel or HDPE materials resist chemical degradation.
Yes, OSHA requires floors to be maintained free of hazardous conditions including standing liquids. Adequate drainage prevents slip hazards and contains hazardous materials. Spill containment may be required for certain chemicals. Floor conditions must allow safe egress during emergencies.
Paint spray booths typically require contained drainage systems that prevent paint solids from entering the sewer. Floor drains should connect to paint sludge collection systems. Some water-wash booths recirculate water through treatment systems. Check local regulations for paint waste disposal requirements.
Position trench drains to capture spills and cleaning runoff from production equipment. Leave adequate clearance for equipment maintenance and movement. Coordinate with equipment footprints during design. Consider future equipment changes when planning drain locations.
Manufacturing floor drains typically need Class C (40,000 lbs) ratings for forklift traffic. Areas with heavy equipment or cranes may need Class D or E ratings. Verify expected traffic loads including mobile equipment and pallet jacks when specifying drain ratings.
Coolant and oil drainage requires chemical-resistant channels connected to oil-water separators or coolant recovery systems. Trench drains along machine rows collect fluids efficiently. Some facilities use centralized coolant systems with dedicated return piping rather than floor drains.
Clean rooms require smooth, crevice-free drains that are easy to sanitize. Stainless steel construction is standard. Drains must maintain room pressure differentials. Some clean rooms use sealed floor systems without drains to maintain contamination control.
Assembly line drainage depends on the products being manufactured. Wet processes need trench drains along the line. Dry assembly may only need point drains for cleaning. Consider ergonomic grate surfaces for workers standing for extended periods.
Planning a Manufacturing Drainage Project?
Get expert guidance on industrial drainage systems for new construction or manufacturing facility upgrades.