Transportation Application

AirportDrainage Solutions

From runway slot drains to hangar floor systems, airport drainage demands the highest performance standards. Learn how to specify FAA-compliant, aircraft-rated drainage systems that ensure safety and operational reliability.

Class E-F Rated
400,000+ lb Capacity
FAA Compliant
Understanding the Challenge

Why Airport Drainage Is Different

Airports present unique drainage challenges that standard commercial systems cannot address. Here's what makes airport drainage special.

Extreme Load Requirements

Aircraft ranging from small jets to wide-body airliners exert enormous wheel loads. A Boeing 777 applies over 100,000 lbs per main gear wheel, requiring Class E-F rated drainage systems throughout operational areas.

FOD Prevention

Foreign Object Debris can cause catastrophic engine damage. Every drainage grate, cover, and frame must be designed to prevent debris accumulation and ingestion while remaining securely locked against jet blast.

Chemical Exposure

Airport drainage systems face constant exposure to jet fuel, hydraulic fluid, de-icing chemicals, and cleaning agents. Materials must resist degradation while meeting environmental discharge requirements.

Regulatory Compliance

FAA Advisory Circulars, DOD UFC standards, and AASHTO specifications govern airport drainage design. Non-compliant systems can result in operational shutdowns and costly remediation.

Drainage by Zone

Airport Drainage Requirements by Area

Different airport zones have varying load, chemical, and aesthetic requirements. Select drainage systems appropriate for each specific area.

Runways & Taxiways

Class E-F load rating, FOD-preventing grates, flush installation, jet fuel resistance

Grate slots must be perpendicular to traffic direction. All components require FAA approval.

Recommended Products:

ACO K300Custom Cast Iron InletsHeavy-Duty Slot Drains

Aprons & Ramps

Class D-E load rating, high flow capacity, oil-water separation capability

Consider fuel spill containment and recovery systems in fueling areas.

Recommended Products:

NDS Dura SlopeACO K200Stainless Steel Trench Drains

Hangars

Class C-D load rating, chemical resistance, floor drain integration

Threshold drains at hangar doors prevent water intrusion. Interior drains handle wash water.

Recommended Products:

Josam Pro Plus 200NDS Pro Series 12"Stainless Steel Floor Drains

Terminal Curbside

Class C load rating, ADA compliance, pedestrian safety, aesthetic options

Heel-proof and slip-resistant surfaces required for pedestrian areas.

Recommended Products:

NDS Pro SeriesACO K100Decorative Cast Iron Grates

Parking & Access Roads

Class B-C load rating, bicycle-safe grates, cost-effective solutions

Can use standard commercial-grade products away from aircraft areas.

Recommended Products:

NDS Pro Series 5"ACO K100Standard Catch Basins
Product Comparison

Airport-Rated Drainage Systems Compared

Compare trench drains, catch basin grates, and specialty products suitable for airport applications. Load ratings, materials, and best-use scenarios to help you specify the right system.

NDS

Dura Slope

Load Class: A-D

Pre-sloped HDPE trench drain system. Built-in 0.7% slope eliminates flat spots. Chemical resistant body with multiple grate options.

Width: 6"
Load Class: A-D
Material: HDPE
Pre-Sloped: Yes
Chemical Resistant: Yes

Best For:

  • Hangar door thresholds
  • Apron perimeter drainage
  • Maintenance facility floors

Considerations:

  • Requires heavy-duty grates for aircraft areas
  • Class D maximum limits runway use
View Product Details
ACO

K200

Load Class: A-E

Polymer concrete channel with high flow capacity. Excellent chemical resistance and load ratings suitable for most airport applications.

Width: 8"
Load Class: A-E
Material: Polymer Concrete
Pre-Sloped: Yes
Chemical Resistant: Yes

Best For:

  • Aircraft aprons
  • Taxiway edges
  • Fuel farm areas

Considerations:

  • Higher cost than polymer systems
  • Heavier—requires equipment for installation
View Product Details
ACO

K300

Load Class: A-F

Heavy-duty polymer concrete system designed for the most demanding applications. Class F rating handles the largest aircraft.

Width: 12"
Load Class: A-F
Material: Polymer Concrete
Pre-Sloped: Yes
Chemical Resistant: Yes

Best For:

  • Runways (with approved grates)
  • Heavy aircraft aprons
  • Cargo handling areas

Considerations:

  • Premium pricing
  • Requires crane for installation
View Product Details
Josam

Pro Plus 200

Load Class: A-D

Stainless steel modular trench drain. Superior corrosion resistance for chemical exposure. Clean appearance for visible installations.

Width: 8"
Load Class: A-D
Material: Stainless Steel
Pre-Sloped: No
Chemical Resistant: Yes

Best For:

  • Interior hangar drains
  • Maintenance bays
  • Wash rack areas

Considerations:

  • Higher material cost
  • Requires sloped installation
View Product Details
US Foundry

Airport Grates

Load Class: E-F

Custom cast iron and ductile iron grates manufactured to FAA specifications. Available in standard and custom patterns.

Width: Custom
Load Class: E-F
Material: Ductile Iron
Pre-Sloped: N/A
Chemical Resistant: No

Best For:

  • Runway inlets
  • Taxiway catch basins
  • High-load applications

Considerations:

  • Requires protective coating for fuel exposure
  • Long lead times for custom fabrication
View Product Details
Neenah Foundry

R-3290 Series

Load Class: E-F

Heavy-duty ductile iron inlet frames and grates. Proven in airport applications nationwide. FOD-compliant patterns available.

Width: Various
Load Class: E-F
Material: Ductile Iron
Pre-Sloped: N/A
Chemical Resistant: No

Best For:

  • Catch basin inlets
  • Runway drainage structures
  • Heavy-traffic areas

Considerations:

  • Point drainage only—not linear
  • Coating required for chemical resistance
View Product Details

Specifications may vary by model. Consult manufacturer documentation for exact specifications. Load ratings require proper installation with concrete encasement per manufacturer guidelines.

Installation Guide

Critical Installation Considerations

Proper installation is essential for airport drainage performance and longevity. These factors apply to most airport drainage installations.

Concrete Encasement

All aircraft-rated drainage must be fully encased in concrete per manufacturer specifications. Typical requirements include 6"+ concrete thickness with reinforcement and proper curing before traffic loading.

Expansion Joints

Large concrete slabs in aprons and runways require expansion joints. Drainage alignment must account for joint locations, and flexible connectors may be needed at joint crossings.

Outlet Connections

Airport drainage typically connects to large-diameter storm sewers (24" to 72"+). Outlet structures must accommodate differential settlement and provide access for maintenance.

Grate Locking

All grates in aircraft areas must be secured with tamper-resistant locking bolts to prevent displacement from jet blast or ground equipment. Stainless steel hardware resists corrosion.

Slope Requirements

FAA specifies minimum 1% slope for pavement drainage. Pre-sloped channel systems simplify installation, but neutral channels can be installed to grade when needed.

FOD Baskets

Catch basins and trench drain outlets should include debris baskets or sediment traps to capture FOD before it enters the piping system. Regular inspection and cleaning protocols are essential.

Questions & Answers

Airport Drainage FAQ

Common questions about drainage systems for airports, runways, hangars, and related facilities.

Airport runways typically require Class E (minimum 100,000 lbs) or Class F (400,000+ lbs) rated drainage systems. The specific requirement depends on the aircraft types using the runway. Commercial airports serving large aircraft like Boeing 777 or Airbus A380 need Class F ratings, while regional airports may specify Class E. All components including channels, grates, and catch basins must meet or exceed the specified load class.

FAA Advisory Circular 150/5320-5D specifies that airport drainage grates must prevent Foreign Object Debris (FOD) from entering the drainage system while also preventing FOD hazards on the surface. Grate openings must be small enough to prevent jet engine ingestion hazards—typically slots no wider than ½ inch perpendicular to traffic. Grates must also be flush with the pavement surface and securely locked to prevent displacement from jet blast.

No, standard commercial trench drains are not suitable for airport taxiways. Airport taxiways require specially designed drainage systems with Class E or F load ratings, FOD-preventing slot patterns, jet fuel and de-icing chemical resistance, and FAA-approved designs. Products like NDS Dura Slope (with heavy-duty grates), ACO K300, and custom-fabricated stainless steel systems are commonly specified for these applications.

Aircraft hangars require drainage systems that handle jet fuel, hydraulic fluid, and cleaning chemicals while supporting aircraft wheel loads. Recommended solutions include stainless steel trench drains (Josam Pro Plus series), polymer concrete channels (ACO K200/K300 with fuel-resistant seals), and oil-water separators before discharge. Trench drains are typically installed at hangar door thresholds and in maintenance areas. Class C-D ratings are often sufficient inside hangars.

FOD (Foreign Object Debris) prevention in airport drainage involves multiple strategies: (1) Using heel-proof grates with small slot openings (typically 3/16" to 1/2") that catch debris before it enters drains; (2) Installing trash/debris baskets in catch basins; (3) Using slotted grates oriented perpendicular to aircraft travel direction; (4) Securing all grates with tamper-resistant locking mechanisms; (5) Regular inspection and cleaning protocols. Many airports specify cast iron or ductile iron grates from US Foundry, EJ, or Neenah for their durability and precise tolerances.

Airport drainage systems must resist jet fuel (Jet-A, JP-8), de-icing fluids (propylene glycol, ethylene glycol), and hydraulic fluids. Recommended materials include: (1) HDPE/polyethylene channels like NDS Dura Slope—naturally chemical resistant; (2) Stainless steel (304 or 316 grade) for grates and channels; (3) Polymer concrete with epoxy sealants; (4) Ductile iron grates with appropriate coatings. Avoid standard concrete, untreated steel, and PVC in fuel-exposed areas.

Airport drainage differs from highway drainage in several key ways: (1) Much higher load ratings—aircraft are heavier than trucks; (2) FOD prevention requirements—debris can damage jet engines; (3) Chemical resistance—exposure to jet fuel and de-icing fluids; (4) Jet blast resistance—grates must stay secured under high-velocity air; (5) Surface smoothness requirements—no trip hazards for ground service vehicles; (6) FAA vs. DOT specifications—different regulatory frameworks. Airport drainage typically costs 3-5x more than equivalent highway drainage.

Airport terminal curbside areas require drainage that handles passenger foot traffic, luggage carts, shuttle buses, and emergency vehicles. Common solutions include: (1) Slot drains with ADA-compliant openings along curb edges; (2) Trench drains at covered drop-off areas; (3) Catch basins at low points in parking lanes. Class C-D load ratings are typically sufficient. NDS Pro Series, ACO K100, and similar mid-range systems work well for terminal areas, with slip-resistant grate surfaces for pedestrian safety.

Yes, most airport jurisdictions require oil-water separators or treatment systems before stormwater discharge. Fuel storage areas, maintenance hangars, and aircraft aprons generate petroleum-contaminated runoff that must be treated to meet EPA NPDES permit requirements and local water quality standards. Separator types include gravity separators, coalescing plate separators, and bioretention systems. Trench drains in fuel areas often connect to dedicated fuel recovery systems rather than the general stormwater system.

Airport apron drainage sizing considers: (1) Rainfall intensity—using local IDF curves and FAA design storms (typically 10-year, 24-hour events); (2) Contributing area—aprons can span hundreds of thousands of square feet; (3) Runoff coefficient—typically 0.95 for concrete aprons; (4) Time of concentration; (5) Slope—aprons are typically graded at 1-1.5%. High-capacity trench drains (12"+ widths) or closely spaced catch basins are used to intercept runoff before it accumulates. Hydraulic calculations should be performed by a licensed engineer per FAA AC 150/5320-5D.

Planning an Airport Drainage Project?

Our team can help you navigate FAA requirements, select appropriate products, and provide specification assistance for your airport drainage project.