Military Application

DOD AirfieldDrainage Solutions

UFC and FAA compliant drainage systems for military airfields. Class F rated solutions for heavy military aircraft, FOD-preventing designs, JP-8 resistant materials, and security-grade installation for mission-critical reliability.

UFC + FAA Compliant
Class F Rated
FOD Preventing
Understanding the Challenge

DOD Airfield Drainage Challenges

Military airfields combine the demanding requirements of commercial airports with additional military specifications for security, JP-8 fuel resistance, and rapid repair capability.

Heavy Military Aircraft Loads

Military cargo aircraft like the C-5 Galaxy and C-17 Globemaster exceed 800,000 lbs gross weight. Fighter jets have concentrated gear loads requiring Class E-F rated drainage throughout operational areas.

FOD Prevention Critical

Foreign Object Debris can ground aircraft and compromise mission readiness. Every grate, cover, and frame must prevent debris accumulation while remaining secured against jet blast from military turbine engines.

JP-8 Fuel Exposure

JP-8 military jet fuel is more aggressive than commercial Jet-A. Drainage materials must resist prolonged fuel exposure from spills, fueling operations, and aircraft washing without degradation.

Dual FAA/UFC Compliance

Military airfields must meet both FAA Advisory Circulars and DOD Unified Facilities Criteria. UFC 3-260-01 adds military-specific requirements for load ratings, security, and rapid repair capability.

Drainage by Zone

Airfield Drainage by Area

Different airfield zones have varying load, chemical, and operational requirements. Select drainage systems appropriate for each specific area.

Runways

Class F

Class F load rating, FOD-preventing grates, flush installation, jet blast secure

Maximum load ratings required. All components must meet UFC 3-260-01 and FAA AC 150/5320-5D.

Recommended Products:

ACO K300Custom Ductile Iron InletsHeavy-Duty Slot Drains

Taxiways

Class E-F

Class E-F load rating, FOD prevention, JP-8 resistance, locking grates

Grate slots perpendicular to aircraft traffic. Tamper-resistant locking required.

Recommended Products:

ACO K300US Foundry Heavy GratesEJ Aircraft Inlets

Aprons & Ramps

Class D-E

Class E load rating, high capacity, fuel spill containment, de-icing compatible

Size for concentrated aircraft operations. Include fuel recovery capability in fueling areas.

Recommended Products:

ACO K200/K300NDS Dura Slope HDStainless Steel Systems

Hangars

Class C-D

Chemical resistance, wash water handling, AFFF containment, maintenance spills

Threshold drains prevent storm intrusion. Interior drains to treatment systems.

Recommended Products:

Josam StainlessNDS Pro Series 12"Oil-Water Separators

Fuel Farms

Class C-D

SPCC compliance, JP-8 resistant, secondary containment, oil-water separation

Normally-closed drain valves. 110% containment capacity per SPCC requirements.

Recommended Products:

FRP SystemsHDPE ChannelsContainment Sumps

ARFF Stations

Class D-E

AFFF containment, wash rack integration, heavy vehicle loads, rapid response access

PFAS containment increasingly required. Separate AFFF drainage from stormwater.

Recommended Products:

Stainless Steel TrenchACO K200AFFF Collection Systems
Product Comparison

DOD Airfield Drainage Products Compared

Compare drainage systems rated for military airfield applications. From runway Class F to hangar maintenance areas, find solutions for every zone.

ACO

K300 / PowerDrain S300

Load Class: A-F

Maximum-duty polymer concrete system with ductile iron edge rails. Class F rating handles the heaviest military aircraft including C-5 and C-17 cargo planes.

Width: 12"
Load Class: A-F
Material: Polymer Concrete
DI Edge Rail: Yes
JP-8 Resistant: Yes

Best For:

  • Runway edge drainage
  • Heavy aircraft aprons
  • Taxiway intersections

Considerations:

  • Premium pricing
  • Crane required for installation
View Product Details
ACO

K200

Load Class: A-E

Heavy-duty polymer concrete channel for apron and secondary airfield areas. Class E rating handles most military aircraft wheel loads.

Width: 8"
Load Class: A-E
Material: Polymer Concrete
Pre-Sloped: Yes
JP-8 Resistant: Yes

Best For:

  • Apron perimeter drainage
  • Hangar approach areas
  • Support facility drainage

Considerations:

  • Not for primary runway areas
  • Excellent for most apron applications
View Product Details
US Foundry

Aircraft Grates

Load Class: E-F

Custom ductile iron grates manufactured to military airfield specifications. Class F ratings with FOD-compliant patterns and security locking.

Width: Custom
Load Class: E-F
Material: Ductile Iron
FOD Compliant: Yes
Locking Options: Yes

Best For:

  • Runway inlet structures
  • Taxiway catch basins
  • Maximum load applications

Considerations:

  • Requires compatible trench/frame
  • Fuel-resistant coating needed
View Product Details
EJ

F900 Airport Series

Load Class: F

Airport-rated inlet frames and grates designed for the most demanding aircraft loads. ERMATIC locking system prevents displacement.

Sizes: Various
Load Class: F (900 kN)
Material: Ductile Iron
Locking: ERMATIC
FOD Compliant: Yes

Best For:

  • Primary runways
  • Heavy aircraft taxiways
  • Critical drainage structures

Considerations:

  • Premium cost
  • Long lead times for custom sizes
View Product Details
Neenah Foundry

R-4990 Airfield Series

Load Class: E-F

Heavy-duty trench grates and inlet frames for military airfield applications. AASHTO M306 compliant with Buy America certification.

Width: 8-24"
Load Class: E-F
Material: Ductile Iron
Buy America: Yes
AASHTO M306: Yes

Best For:

  • Taxiway drainage
  • Apron inlet structures
  • Buy America projects

Considerations:

  • Standard sizes only
  • Coating required for fuel areas
View Product Details
NDS

Dura Slope

Load Class: A-D

Pre-sloped HDPE trench drain with excellent JP-8 fuel resistance. Ideal for hangars, maintenance areas, and fuel farm perimeters.

Width: 6"
Load Class: A-D
Material: HDPE
Pre-Sloped: Yes
JP-8 Resistant: Yes

Best For:

  • Hangar door thresholds
  • Maintenance facility floors
  • Fuel farm perimeters

Considerations:

  • Not for aircraft traffic areas
  • Requires heavy grates for vehicle areas
View Product Details
Josam

Pro Plus Stainless

Load Class: A-D

Modular stainless steel trench drain system. Superior JP-8 and chemical resistance for hangars and maintenance facilities.

Width: 4-8"
Load Class: A-D
Material: 316L SS
Modular: Yes
Chemical Resistant: Yes

Best For:

  • Aircraft wash racks
  • Hangar maintenance bays
  • AFFF containment areas

Considerations:

  • Higher material cost
  • Requires sloped installation
View Product Details
Specialty

FRP Trench Systems

Load Class: C-E

Fiberglass reinforced plastic channels for fuel farms and chemical exposure areas. Excellent corrosion and fuel resistance.

Width: 6-12"
Load Class: C-E
Material: FRP
Corrosion Free: Yes
Chemical Resistant: Yes

Best For:

  • Fuel storage areas
  • Secondary containment
  • Corrosive environments

Considerations:

  • Limited manufacturers
  • May require custom fabrication

Specifications may vary by model. Consult manufacturer documentation for exact specifications. Load ratings require proper installation with concrete encasement per manufacturer guidelines.

Installation Guide

Critical Installation Considerations

Military airfield drainage installation requires strict adherence to UFC standards, FOD prevention, and security requirements.

Concrete Encasement

All aircraft-rated drainage requires full concrete encasement per UFC 3-260-01. Minimum 8" thickness with reinforcement for Class F applications. Allow proper curing before aircraft loading.

FOD Prevention Design

Grate openings maximum ½" perpendicular to aircraft traffic. All grates flush-mounted within 3mm tolerance. Debris baskets in catch basins. Locking hardware rated for jet blast forces.

Fuel-Resistant Installation

Use JP-8 resistant sealants at joints and connections. Avoid materials that swell or degrade with fuel exposure. Test compatibility with specific fuels used on installation.

Security Locking

All grates require tamper-resistant locking hardware. Special tools required for removal. Heavy grates that cannot be hand-lifted. Document locking hardware specifications for maintenance.

Rapid Repair Provisions

Specify modular systems with available replacement parts. Maintain spare grate and channel inventory on base. Use bolted rather than welded connections. Document locations for quick access.

AFFF Separation

Drainage in ARFF areas should enable AFFF collection separate from stormwater. PFAS containment requirements are evolving. Coordinate with environmental office on current policies.

Questions & Answers

DOD Airfield Drainage FAQ

Common questions about drainage systems for military airfields and aviation facilities.

DOD airfield drainage must comply with both FAA and military specifications. UFC 3-260-01 covers airfield and heliport planning and design. UFC 3-535-01 addresses airfield lighting integration. FAA AC 150/5320-5D provides surface drainage design guidance. MIL-STD-3007 covers standard practice for unified facilities criteria. These standards define load ratings, FOD prevention, and material requirements for military airfield applications.

Military runway drainage typically requires Class F ratings (400,000+ lbs) to accommodate heavy military aircraft. The C-5 Galaxy, C-17 Globemaster, and similar heavy lifters exceed commercial aircraft weights. Fighter aircraft have concentrated gear loads that also require maximum ratings. All grates, channels, frames, and catch basin components in runway and taxiway areas must be rated for expected aircraft loads per UFC 3-260-01.

Military airfields have stricter FOD (Foreign Object Debris) requirements due to jet engine sensitivity and operational readiness needs. All grate openings must prevent debris that could damage turbine engines—typically ½-inch maximum slot width perpendicular to traffic. Grates must be flush-mounted and locked against jet blast displacement. Fighter aircraft are particularly vulnerable to FOD damage, making prevention critical for mission readiness.

JP-8 is the primary military jet fuel and requires compatible drainage materials. HDPE (NDS Dura Slope) provides excellent JP-8 resistance. Polymer concrete (ACO systems) resists fuel with proper sealants. 316 stainless steel offers superior chemical resistance. Ductile iron requires fuel-resistant coatings. Standard concrete and PVC degrade with prolonged fuel exposure and should be avoided in fuel-exposed areas.

Military airfields use ethylene glycol and propylene glycol de-icing fluids similar to commercial airports. Drainage must handle these chemicals without degradation. Environmental regulations often require collection and treatment of de-icing runoff. UFC 3-260-01 addresses de-icing operations. First-flush diversion systems can capture concentrated de-icing fluid for treatment while allowing clean stormwater to discharge.

Military hangars require drainage for aircraft washing, maintenance spills, and fire suppression water. Stainless steel trench drains resist JP-8 and hydraulic fluids. Floor drains should connect to oil-water separators before discharge. Hangar door thresholds need high-capacity slot drains for storm intrusion. Class C-D ratings typically suffice inside hangars, with higher ratings for vehicle doors. AFFF firefighting foam containment may be required.

Aqueous Film-Forming Foam (AFFF) used for firefighting contains PFAS compounds requiring special handling. New DOD policy limits AFFF use and requires containment of releases. Drainage in aircraft rescue firefighting (ARFF) areas should enable foam collection. Wash rack drainage where AFFF-contaminated vehicles are cleaned needs separation. UFC 4-211-01 covers fire suppression requirements including AFFF handling.

Military apron sizing follows UFC 3-260-01 criteria for design storms and drainage calculations. Large military aircraft create significant displacement during ground operations. Aprons may span 500,000+ square feet requiring coordinated drainage systems. Typical design uses 10-year, 24-hour storm events. High-capacity trench drains (12"+) or closely-spaced catch basins intercept runoff. Hydraulic calculations must account for concentrated aircraft traffic patterns.

Military airfield drainage requires security-grade installations. All grates must be locked with tamper-resistant hardware. Drainage cannot provide cover or concealment for intrusion. Large culverts and tunnels may require grating or monitoring. Perimeter drainage must not compromise base security or fencing. Entry control point drainage integrates with vehicle barriers. Coordinate with installation security office during design.

Military airfields must support rapid repair for operational continuity after damage. Specify modular drainage with readily available replacement parts. Maintain on-base inventory of spare grates and channel sections. Use bolted connections rather than field-welded systems. Pre-position repair materials at strategic locations. Document drainage locations for rapid damage assessment and repair. Consider expedient repair methods per MIL-STD-3007.

Planning a Military Airfield Drainage Project?

Get expert guidance on UFC-compliant airfield drainage, Class F rated systems, and FOD-preventing solutions for your military aviation facility.